DiscoverRemarkable Results Radio PodcastProcess Engineering: Six Sigma for Auto Shop Efficiency and Growth [RR 1057]
Process Engineering: Six Sigma for Auto Shop Efficiency and Growth [RR 1057]

Process Engineering: Six Sigma for Auto Shop Efficiency and Growth [RR 1057]

Update: 2025-09-16
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Thanks to our Partners, NAPA Auto Care and NAPA TRACS

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David Boyd, Six Sigma Black Belt, emphasizes that defined processes and systems are essential for shop efficiency and growth. Every task follows a process, whether recognized or not, and “rapid toggling” (doing the same job differently each day) leads to chaos.


Key Insights:





  • Define Processes: Ask “Why do you do it that way?” to uncover gaps and create consistency.




  • Use DMAIC: Define, Measure, Analyze, Improve, Control, establish “normal” and fix what’s “abnormal.”




  • Apply Lean Thinking: Reduce wasted motion and idle time (e.g., proper tool placement, faster approvals).




  • Link KPIs to Action: Observe workflows directly (“management by walking around”), not just reports.




  • Commit to Continuous Improvement: It’s a loop, not a one-time fix.




  • For MSOs: Scaling requires standardized systems and local accountability.





The payoff: higher efficiency, stronger customer experience, productive technicians, fewer mistakes, and sustainable growth.


David Boyd, https://www.callinbound.com/


Thanks to our Partners, NAPA Auto Care and NAPA TRACS

Learn more about NAPA Auto Care and the benefits of being part of the NAPA family by visiting https://www.napaonline.com/en/auto-care

NAPA TRACS will move your shop into the SMS fast lane with onsite training and six days a week of support and local representation. Find NAPA TRACS on the Web at http://napatracs.com/

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Process Engineering: Six Sigma for Auto Shop Efficiency and Growth [RR 1057]

Process Engineering: Six Sigma for Auto Shop Efficiency and Growth [RR 1057]